Deloro Welding Systems
Full Metal Precision. Excellent results require brilliant instruments.
Deloro Welding Systems
Full Metal Precision. Excellent results require brilliant instruments.
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Cladding or hardfacing. Both with a system.
Deloro Welding Equipment impresses with its close cooperation with customers in the individual configuration of PTA welding systems. Our systems are precisely tailored to specific requirements, including the development of optimum welding processes and their characteristics for each task. Intuitive operation via a modern man-machine interface, highest safety standards in accordance with the European Machinery Directive 2006/42 and uncompromising quality characterise our solutions. With a broad range of accessories “Made in Germany”, we set standards in PTA welding and provide a tailored solution for each application.
Our systems benefit from triple synergy. With the in-house system and software development in combination with individually tailored torches and the high-quality Deloro consumable materials, we are capable to achieve optimum results for users. The close interconnection of internal development, tailored torch solutions and the proven Deloro materials ensure highest efficiency and quality for every application.
Our patented calculation logic enables constant arc energy through precisely adjusted motion parameters. Even if the diameter of the component changes, the specific arc energy stays constant. Hence, we can always ensure the same overlay properties independent of the workpiece’s geometry, even with high component variance. This ensures maximum process safety and a consistently high weld hardfacing or cladding quality.
We do not only build welding systems and supply these with powder consumables: We have an in-house job shop, in which we tackle new challenges daily. This has deepened our internal expertise in a wide variety of applications, complex geometries and the weldability of different materials and components. If required, we can also weld customer prototypes for targeted application-related developments.
Finding the right system.
There is no one right system. We will jointly define the welding process requirements for your individual case. Consequently, you will get exactly the right system for your welding assignment.
Deloro high-performance welding systems
We will find the basis for your individual welding requirements in one of our four baselines. We offer:
System for Plasma Transferred Arc Weld (PTAW) deposition for manual and automatic applications
The BASIC LINE was developed to provide a high-quality and reliable welding system either for integration into an already existing periphery or as standalone manual PTA unit. The robust and space-saving design integrates all required hardware components into one compact unit. A mobile operating panel ensures simple operation. Thanks to the modular design, a later upgrade from manual to automatic welding is easy. The BASIC LINE enables a high-quality and reproducible execution of the welding process, also under demanding production conditions. Due to its modular upgradeability, it is an excellent entry unit at a favourable price.
…is a compact system for automatic Plasma Transferred Arc Weld (PTAW) deposition on small to medium-sized components.
The COMPACT LINE is the ideal solution for the cladding or hardfacing of small and medium-sized components. It impresses with a high-quality reliable welding system with PLC-controlled torch as well as automated workpiece manipulation. All required hardware components are integrated into a robust, compact aluminium frame. Operation is easy via an integrated panel with our standardised user interface. A PLC controls all welding parameters and the workpiece manipulation. With its fully automatic control, the COMPACT LINE combines advanced control technology with high-quality components and thus ensures safe and reliable operation – even for demanding applications.
Customisable system for Plasma Transferred Arc Weld (PTAW) deposition
The PREMIUM LINE was specifically designed for demanding welding tasks. It is suitable for medium-sized to large workpieces with up to 12 m outside and 2 m inner length. These high-quality system solutions provide integrated torch and workpiece manipulation, enable powder changes or mixing during operation and can be extended by customer-specific functions. The control is conveniently provided by means of the Deloro user interface.
The application-oriented machine design ensures that all hardware components can be individually adapted to the conditions on site and the customised component. Process monitoring via camera system is possible. Intuitive operation via the integrated panel with standardised interface and PLC control ensures that all functions are stable and reproducible for the welding process incl. parameter and workpiece manipulation.
Systems for PTA weld deposition on engine valves.
The VALVE LINE is a fully automated system, which was specifically developed for combustion engine valve hardfacing. It is tailored to the requirements of the motor industry and processes a wide range of valve sizes. The solution combines high-quality welding technology with integrated torch and workpiece manipulation as well as additional customer-specific functions that are controlled centrally via a PLC. The VALVE LINE is used worldwide by numerous manufacturers of exhaust valves and impresses with its reliability, high productivity and consistently excellent deposit quality.
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